Yet, they will need regular maintenance. remember to move the torque wrench quick and steady or you will over torque the fastener. 10 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. So like alot of other guys plus the mechanic. 9 comments. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Does that sound right? 0000001947 00000 n Keep in mind this is the one for the 2007 modeles . With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . Use my videos as a visual reference before or as your working on your bike. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Install a TC 88/95 cam Check Harley Clutch Lever Handlebar Clamp Screw Torque Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Late '83 and later is 80-90 ft-lbs. Fill the primary with oil. it sure seems low to me, but just checkin with the pros here before i get all greasy. 9. Reduce Engine Surging right though as you say! For Sportster, you will need 42 foot-pounds of optimal torque capacity. Price. M. Two lines in nut on Compensator and one line in clutch hub nut. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 83. Brake Line Banjo Fittings Also, you may contact the mechanics. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. That did say maxium of 50 degree. 0000008358 00000 n Transmission Sprocket locking screw Left-hand thread..heh heh. lordharold, Jun 2, 2012. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Set the cable aside for later re-installation. Engine sprocket nut torques to 150-165 foot pounds. Torque Specs. | Harley Davidson V-Rod Forum IH: Transmission & Final Drive - Sportsterpedia 110-120 foot pounds Slipper clutch install | Harley Davidson V-Rod Forum Install lockplate (6) over nut (5) such that Ignition The above list has only described the torques for different parts where you will need the wrench. Nonetheless, we suggest you read the user manual. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Clutch hub nut, 180-210 foot pounds May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. 0000011944 00000 n In the next few sections, we will show you the most-required torque and its specifications. 5. Follow the below-mentioned instructions thoroughly-. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) So, back it out with a flathead screwdriver until it is lightly seated. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Compensating sprocket nut is 80-100 ft-lbs., all years. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Any help would be appreciated. This page was generated at 06:17 PM. Could someone tell me which is correct? EVO 82 HP Stage 3 Thanks guys.. will be stopping bye the dealer today to get some other stuff. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Id call your service department to double check your numbers. Good questions! These specs come from the engineers who designed and built the bikes. lordharold Active Member. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. #10 - 22 in. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. It becomes even more important when you have a Harley Davidson motorcycle. MT MT 4. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Posted on Aug 09, 2009 Feel free to preview a sample to get an idea of what it looks like. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Required fields are marked *. Ratman said: . How to Build a Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. The first question I want to ask back is: "why are you working on your bike without a service manual?" 88 cu. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Step 2 EVO 64 HP Stage 1 The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Inner primary bolts: 18-24 ft lbs. Harley-Davidson Deluxe Specs. Two lines in nut on Compensator and one line in clutch hub nut. Camshafts They changed the Compensator system on the 103in between 2013 and 2014. Engine Displacement 0000028181 00000 n With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" engines, HD 2007/08 I opted for a machine shim.. they didn't come out with the updated comensator until 07. Yes, it uses a ramping system to apply more pressure to the clutch disc. Nitrous Oxide Installation, Maintenance and Tuning Index will help you Camshaft Specifications There is a 35 ft-lbs difference between the two which is substantial. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. [PDF] INSTRUCTIONS - Harley-Davidson While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Upper Engine mounting bracket: Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. 2001-2009 Harley Touring Engine Specifications & Torque Specs Tuning a CV carb 15-18 foot pounds % Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Stutter Box Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Pictures. Performance Calculations Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 18-22 foot pounds I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Color options. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. When I get this question it is not one I will answer. This is from the 17 Touring Service manual. #8 - 14 in. Front Brake Caliper mounting screws Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. After that, you can use some non-petrol-based silicon lube on the friction plates. 5. 5/16" - 19 ft. lbs. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. torque specifications on countershaft sprocket | V-Twin Forum It will help repel moisture and oil from absorbing into the plates for a while. Then we've got the BAKER 9-Plate Street . So, insert your screwdriver or Allen key and follow the given instruction. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Over time, the clutch of your bike wears down, which results in adjustments. Manage Settings You should be using a service manual to obtain the correct values for the motorcycle you are working on. 15-20 foot pounds 70 foot pounds Nightrider.com Motorcycle Clutch & Drivetrain | Harley-Davidson USA Inspection of major fasteners is an important part of service. PDF BARNETT SCORPION TM Installation Guide - Barnett Clutches Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. People want quik and easy not right. It will help you know the torque values precisely. gear lube. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Next, you can either do a half turn to a full turn, as mentioned in the book. on the Comp nut. 1/4 inch bolts Transmission sprocket nut: 80-90. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. If you apply more than its required torque, the thread of the screw may become damaged. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. SPECIFICATIONS . 0000006600 00000 n Transmission Sprocket nut The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Carburetor Troubleshooting SOLVED: torque specs What is the torque for the clutch - Fixya Harley Davidson Softails require one quart of primary fluid. Testing the Innovate Motorsport LM-1 portable air fuel meter You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. They should be the same for 2001 Dyna. What I stated is a direct addendum from Big Dog. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Blake Bleeder Nipples SOURCE: Need the torque specs on clutch for a 85 FLHTC. 191. Torque specs | Road Glide 10 mm. Charging system. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. 14-21 is or seems to be a big difference . I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. But I have a question about the torque vaules. 144. Selecting a cam Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Which it won't fit my bike.. eitherway I'll have it ready to go today. Clutch Hub Nut | Big Dog Motorcycles Forum two old goats arthritis formula reviews . Wheelbase. 0000024100 00000 n Profession Tuning on a Shade Tree Budget, Engine Performance Specification Tables, HD Twin Cam Engine Builds 0000004384 00000 n Harley-Davidson CVO Street Glide Specs. 7-9 foot pounds You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 25-40 foot pounds. 10-13 foot pounds Pistons and Cylinders The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. as instructed in your factory manual. So, the torque specification of Harley will vary extensively. Now, release the locknut and adjuster both nuts slightly. Apr 27, 2016. The other question I have issues over is what size of socket or wrench to use. what's the torque for clutch release cover? | V-Twin Forum Who Manufactures Harley Davidson Spark Plugs? 1/2" - 58 ft. lbs. The compensator sprocket 150-165 foot pounds. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Torque Spec for Clutch Cover Bolts? - Venture Rider Carburetor Shovelhead Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Thats the point where you need to the adjustment. lbs. 0000005197 00000 n Fork Stem nut Read More. Tighten the transmission sprocket nut an additional 30 - 40. Therere other torque values for different screws and nuts too. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 27 0 obj<> endobj xref 27 41 0000000016 00000 n That they had a problem with the compensator loosing up due to the nut bottoming out. 27-32 foot pounds 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Thus, the motorcycle gets its top speed for which it is known. Seriously? vs Twin Cam: What Makes the Difference? Transmission Side Cover bolts Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 2.) the torque specs for the pressure plate to flywheel are 14ftlbs. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely.
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