They are very popular and have been a default for 44 vehicles. Like the previous one, connect the black, red, and yellow cables with the winch. You can increase the rope length and get more spools on your drum with its thin size. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Have the winch serviced by a qualified repair person using only identical replacement parts. Put the vehicle's transmission in Neutral. Frequency (hz)315 Mhz. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. NO LOCKING MECHANISM. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Do not lift items vertically or use for aircraft purposes. Recovery Kit: 6. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Install the winch using hardware specified on the specification chart. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Mounting location and hardware must support winch and load. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. In case it slips or breaks, it will "whiplash" along this line. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Just imagine how good quality their products are if the military uses them. But some consumers actually reported that it exceeded that weight. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. (2.2Nm). I cant find a model number, but there is an Item Number #68145 on the label. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. The red wire is connected from the solenoid box to the battery positive side. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Drum: 6. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. If you are looking at how to wire a badland ZXR 9000 winch? To operate the winch, plug the remote into the socket connector. These ropes can withstand high-pressure situations. Also go over some things th. Always wear good heavy-duty leather gloves when working the winch. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Retails for 350 dollars plus tax. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. The drum or spindle broke on the side closest to the motor. Non-skid footwear is recommended. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Refer to Relocating the Control Box on page 8. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. The Badland will be made in China using parts sourced horribly. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. (Wire rope enters/exits at the top. The rocker switch IN and OUT helps to engage to operate the winch. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Your email address will not be published. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Do not loop the wire rope around object and hook onto itself. When unpacking, make sure that the product is intact and undamaged. 3. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. For a hawse fairlead, the angle should be as close to straight as possible. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. To achieve the maximum amount of power, you need to make sure that the battery can keep up. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. This step is necessary to ensure your safety while using the unit. This begs the question, what winch parts can be used with Badland winches? Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Otherwise, wire rope may bind during operation. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Save This Manual or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. do NOT contact me with unsolicited services or offers The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. To use the wireless remote, switch ON the wireless receiver switch on the control box. I did not see replacement cable for zxr-5000. Also, guard the cables between the solenoid and the winch from excessive heat. The wireless remote controller box will act as a receiver for the wireless remote. This wire rope must be discarded and not be used. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? It also comes with an adapter plate that anchors the winch to the trailer ball. Note: Check compatibility with your vehicle before purchasing. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Test Electric Winch for proper operation. Replacement Parts in Stock. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Secure load after moving. A simple plug and play-action provide ease of winching in and out with a push of a button. Badland Zxr 12000 Winch Wiring Diagram It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. You must log in or register to reply here. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Do not power the hook all the way into the fairlead or winch. Keep at least 5 full turns of wire rope on drum. Do not use the winch if the wire rope is frayed, kinked or damaged. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Correct any such issue before use. Is there a replacement part to fix this ?? The original was a Warn 2000, but was completely gutless. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Will the new electronics parts that are available work on this winch? I had the same problem with 12000lb. Remove all metal jewelry before working near battery. Nothing there nor Ebay. But still, precautions should be taken. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Heavy vehicles such as trucks can easily handle this much weight. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Mike El Paso, TX, TLCA 8009. The average winch that can bear this much load costs around $300 to $500. Make sure the Winch will fit the chosen mounting area. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Don't get scammed by websites pretending to be Harbor Freight. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Any uncovered wires may be the cause of a short circuit. But it is super strong. If voltage is present, replace motor. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Do not power the hook all the way into the fairlead to prevent damage. There are two red wires that come out from the central ports. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. First of all, check the winch for any breakage or uncovered wires. The Badland universal winch . Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Could you tell me where to locate info for this part and price. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). For a better experience, please enable JavaScript in your browser before proceeding. Connect the black ground battery cable directly to the batterys negative terminal. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. The first time was on warranty. Lift the Socket Cover exposing the electrical switch connector. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. if abnormal noise or vibration occurs, have the problem corrected before further use. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. then wait about a month or so for them to get in, they come all the way from Chinese town. This makes it ideal for outdoor use, especially in humid and rainy climates. 1. Badland winches are known for durability, fair price, and easy maintenance. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Here are the most searched Badland Winch Parts from the customers. After intensive testing and experiments, this device is designed with advanced technology. This is especially important before rigging, installing, free spooling, or servicing. Oversized item: cannot be shipped to Alaska or Hawaii. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Mounting the Winch. The next item on the list is a hawse fairlead. A moment of inattention while operating winches may result in serious personal injury. Attach the Circuit Breaker to the Positive Terminal on the battery. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Ventilate area well before and while working on battery. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Do not continue use of the winch until the battery is completely run down. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Handlebar switch is convenient to control the winch with just a thumb operation. Attach the black cable from the negative terminal of the battery to the winch. However, they dont have as operation that is as wide or as big as other major winch names. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. You are using an out of date browser. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. It is affordable yet features extreme power and efficient, advanced design. They are designed and branded by Harbor Freight as Badland ZXR winches. Disconnect the Pendant Controller when not in use. I've searched and cannot find any source for replacement parts . Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. It's simple: Do not use the hand crank, if equipped, to "assist" the winch. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Winch with Wire Rope. Do not exceed the angles shown in Figure B for a roller fairlead. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Do not operate the winch at extreme angles. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Disconnect power to winch and allow it to cool completely before service. I cant find anyone that has them, can anyone help, thanks. do you have a replacement motor for 3500lb winch sku68145? Keep wire rope straight to avoid kinking the wire rope. They are appropriately priced, and are easy to install. Handlebar switch would be helpful in case of failure with wireless remote control. One safety feature in this machine includes the automatic load brake. Please familiarize yourself with the operation of your winch before using it. Winch Cover: 5. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. You could lock it up to keep everything secure and cut a hole to run winch line out. It can heat up after excessive use. The mounting plate must be rated to at least the winch's capacity. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. An installation manual is also part of the package. Instead, it would be best if you kept a few things in mind. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. It may not display this or other websites correctly. Do not wear loose clothing or jewelry, as they can be caught in moving parts. This wire rope is kinked. I do a review and install some new parts. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. One possible reason for this could be the exceptional amount of weight the device has to carry. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Electrical winches can perform at their maximum potential for a limited amount of time. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. This will ensure that the safety of the winch is maintained. This helix gives rise to the composite rope. Hello, One side of the spooler broke ,all the way around the center and dislodged. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. So far, I dont see any problems with it. I bought a 12000 zxr last year but never opened it until yesterday. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Prevent entanglement. remote control cable directly to the remote socket on the solenoid box. We think youll enjoy these customer-made YouTube videos about our products. Move the Clutch Handle to the Engaged position. If you have a wireless remote, connect the remote control receiver to the solenoid box. Only connect to a clean, corrosion free battery. Im looking for a drum assembly for a Badland 2500 lb winch. Handlebar Control Switch: 3. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. 1 BADLAND WINCHES 12,000 lb. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. This occurs due to the wired solenoid that gradually heats as the current flows through it. I have a badlands 12000 lb capacity winch. Keeping a constant focus is more critical. Broken strands of wire rope will be sharp. Keep proper footing and balance at all times. Please read our review of this wireless remote switch. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Theyre independent, uncut and unsponsored. It has a very smooth surface to feed your synthetic rope through. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Wired Remote: 5. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Also, they protect your hands from scratches and injuries. If not available , then a new controller from another winch could work. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Do not submerge winch in water. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Badland Winch Parts List: 1. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. my cover got cracked and broken. Do not use a dirty or corroded battery. Is the problem in the relay or in the motor. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The sharp borders help the cable from getting damaged. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. I recently converted it to synthetic rope, which I purchased from another vendor. Required fields are marked *. It offers safer off-roading, fun, and endurance in the toughest conditions. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Do not use the winch even if minor damage appears. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Different features have been incorporated in it, which were previously not available in any model. The blue indicator light in the remote indicates the remote is ready to use. Do not use thinner/longer cables or link multiple cables together.
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